Smart Monitoring at Scale – A Digital Service Evolution

In modern industrial production, minimizing downtime and optimizing efficiency across globally distributed assets is essential. Traditional approaches – relying on manual checks, preventive maintenance cycles, and reactive service models – are no longer enough to meet the complexity and expectations of today’s operations. 

To address this, a global leader in automation systems partnered with AXULUS to implement a scalable, real-time asset monitoring solution – designed to empower both internal service teams and end customers.

“Axulus is a team of knowledgeable, collaborative, and practical people capable of assisting us all-around.”

From Manual Checks to Data-Driven Visibility

Previously, keeping machines in optimal condition required time-consuming processes: manual inspections, scheduled maintenance, and field support that was often reactive. As operations expanded globally, this approach became inefficient and costly.

 

Production trend over the past 7 days for a selected machine component. Fluctuations like this can be used to detect efficiency losses or trigger performance investigations.

The new digital monitoring system now enables:

    • Real-time visibility into machine health and performance

    • Automatic alerts based on customizable rules (e.g., energy use, OEE drops, voltage thresholds)

    • End-to-end transparency for technical and operational stakeholders

 

Live dashboards provide users with insights into availability, productivity, and alerts – supporting both daily operations and long-term optimization.

Scaling Intelligently – Enabled by Axulus Core

The rollout of the solution is structured and supported through Axulus Core, the digital innovation platform that enables efficient, value-based scaling across global operations.

With Axulus Core:

    • Each deployment starts with a clear value and effort assessment, aligning stakeholders before implementation

    • Rollouts follow standardized, guided processes for consistent execution

    • New machines can be added by simply uploading a configuration file – no coding required

 

Example OEE improvement breakdown from Axulus Core. Not based on Customer Data.

Features at a Glance

  • Transparent value planning through Axulus Core
  • Real-time monitoring of machine performance
  • KPI-based alerting via Smart Notification Manager
  • Historical data views and usage trends
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Results 

    • Improved uptime and equipment effectiveness
    • Faster response to anomalies and machine issues
    • Reduced manual effort and service costs
    • Scalable onboarding to international customers
    • Stronger digital service offerings built on operational data

Reach out to our team and discover what’s possible for your operations.

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